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- Apr 18, 2012
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- 890
I actually used the sander set to 45ish the first time. I used the bandsaw every time since cause I'm lazy. A dremel sanding drum, dremel cutoff wheel, a hack saw, sandpaper, sharp file, etc. will all work well I think.Yep I thought of that as well. It's the angle I'm wondering about it. The best way to match it/measure it etc etc.
Please note:
Use a file to clean up the burrs that get left behind or the modified lid has trouble sitting flat for gluing.
I'd say if there was a tolerance, it should be 45° +20°/-0° removed. I'd err on the side of cutting larger. That being said, I'd still try to keep them close to each other or you'll have the weight of the lid resting on one corner of the door. I used a ruler that rested on the inside of the lid pieces and drew a line so that they were all pretty much the same length. Let me know if I should draw a picture to illustrate.
My muticus enclosure was WELL past 45° on the sides. The only consequence is that the lid opens further and won't stay open perpendicular to the enclosure. In reality, this might actually be a benefit because there is less stress on those corners of the enclosure when the door opens. Oh and the door opens further too which can be a real nice feature.
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